We create custom hats using printed patches for quality, fast turnaround, and great style. No minimums, no headaches, 100% Satisfaction Guarantee. We have been doing this for over 20 years!
You will choose a hat, a patch shape, and either use our artwork creator to make art or upload your own art and make your hat!
Use our artwork tool to create your art — or skip this step and upload your own art in the Make Your Hat tool.
Drop your artwork into our customizer, pick your hat color, and see the live mockup in your chosen patch shape — exactly what you'll get, before a single hat is made.
Happy with the mockup? Submit your order. We print, produce, and ship — directly to you or drop-shipped straight to your customers. Done.
Our patches use a natural off-white background for a clean lifestyle look with any art. Pick the silhouette that fits your brand — each is heat-bonded, full-color, and built to last.
A classic horizontal canvas. Wide enough for wordmarks and tag lines, balanced enough for icons.
Symmetrical and confident. Perfect for monograms, badges, and centered logo lockups.
A vintage town-sign silhouette with a friendly arched top. Great for crests and place-name brands.
Four customizer-ready hat constructions — pair any of them with a patch shape to build your mockup in minutes.
High-profile trucker silhouette with a flat-bill look. The bold, front-and-center option for patches that need maximum visual impact.
A lightweight athletic 5-panel made for activewear and everyday movement. Cleaner sport-forward shape in your mockup.
Unstructured, low-profile fit with a relaxed everyday feel. Perfect for softer brand vibes that should feel approachable.
An easy-fit unstructured trucker with mesh-back energy. Keeps the trucker attitude while softening the overall profile.
Side by Side
| Style | Profile | Closure | Build | Best For |
|---|---|---|---|---|
| Classic Trucker | High | Snapback | Structured | Bold patch-first branding |
| Performance | Mid | Adjustable | Performance | Athletic and active brands |
| Dad Hat | Low | Strapback | Unstructured | Lifestyle, casual wear |
| Relaxed Trucker | Mid | Snapback | Unstructured Mesh | Casual breathable trucker |
The Real Talk
Because embroidery costs a fortune and screen print fades fast. A patch is a statement — bold, clean, and built to last.
Your artwork reproduces at full resolution — gradients, fine lines, photographic detail. Embroidery can't touch it.
No setup fees, no plate charges, only a 6 piece minimum. Order six or a thousand — turnaround stays fast either way.
Heat-bonded patches stay put through washes, weather, and whatever New England throws at you.
3 Patch shapes × 15 hats = 150+ combinations. Every product in your line can be different without extra complexity.
Straight from the People
These folks already know what's up.
"Ordered custom patch hats for our whole rec league. Quality was unreal — everyone was asking where we got them. Wicked good product."
"I run a small merch shop and I was nervous about patch hats. First order converted me. The shield shape on a trucker cap? Absolute heat."
"The 6 piece minimum was the dealbreaker for me. Tested 3 designs, all sold out. This is how merch should work — no risk, all reward."
Ready to get after it?
Tell us your vision. We'll match you with the right patch shape and hat style and get you moving.
The Questions You're Already Thinking
Zero minimums. Order one, order one thousand. Print on demand means we produce what you need, when you need it.
Absolutely. Send us your artwork file and we'll tell you exactly how it'll look on your chosen patch shape. Vector files preferred for sharpest results.
Heat-bonded and built to handle real use. Machine washable. The patch won't peel, crack, or fade under normal wear and washing conditions.
Yes. Orders can ship directly to your customers with your branding. No warehouse, no fulfillment headaches on your end. Just put their address in at checkout.
Standard turnaround is typically 5–7 business days after artwork approval. Rush options available — just ask.
Yes. Each unit in your order can be a different combination of patch shape and hat style. No batch restrictions.